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- March 9, 2010 -

Supply Chain News: The 40 Risks and Mistakes of Supply Chain Outsourcing

With Pressure to Outsource More at Many Companies, to Relook at List Developed Several Yeara Ago


 
 

 

SCDigest Editorial Staff

SCDigest Says:
As companies continue to look for outsourcing opportunities to reduce costs, add flexibility, and focus on “core competencies,", it’s probably time to make another list and check it twice.

Several years ago, a group of procurement professionals at an industry conference developed a list of 40 risks to success when outsourcing manufacturing and supply chain business processes.

 

As companies continue to look for outsourcing opportunities to reduce costs, add flexibility, and focus on “core competencies” (see Supply Chain Core Versus Context), it’s probably time to make another list and check it twice.

 

So, this week we reprint the lists of the top 40 supply chain outsourcing risks, as shown below: 

 

1. Outsourcing undesirable functions versus the ones that provide greatest competitive advantage.

2. Not clearly defining goals and objectives before starting the outsourcing process. 

3. Not establishing an effective internal baseline to measure providers against, including costs, service, and value-adds. 

4. Outsourcing in the international market without international operations experience. 

5. Inadequate business case development for the outsourcing decision.

6. Making the decision to outsource without complete information on internal costs and processes.

7. Not considering the impact of outsourcing on other functions and areas of risk such as environmental and regulatory factors. 

8. Lack of understanding the human relations and employment law requirements for an outsourcing initiative.

9. Announcing outsourcing before sufficient details have been finalized, creating morale issues.

10. Lack of risk analysis and risk assessment planning.

11. Not including enough resources to effectively manage the vendor selection process.
 

12. Not having the proper internal skill set to effectively manage the selection process. 

 

13. Not understanding or leveraging the benefits a RFI can have in narrowing the potential provider field before entering the RFP process.

14. Not casting one’s net widely enough for potential providers of the service, and thus missing good candidates.

15. Not involving a variety of perspectives in the selection process.
 

16. Poorly developed and documented service or product specifications. 

17. Inaccurate costing of assets that will be transferred to the service or product provider.


18. Not doing business and financial due diligence on potential providers. 


19. Insufficient knowledge of service provider capacity limitations.


20. Making the selection process a personal rather than a commercial decision.


21. Not establishing an outsource relationship that has sufficient flexibility to deal with business fluctuations.


22. Initiating an agreement with a service provider that limits flexibility in the future.


23. Having an unrealistic timeline for any of the steps of the outsource process including start-up.


24. Poor implementation planning with respect to timing of transition to service provider and demands on the organization. 


25. Underestimating the time required to negotiate a service agreement. 

 

(Sourcing and Procurement Article - Continued Below)

 
     
 
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26. Not fully defining an employee transition plan.

27. Not getting the operational issues resolved in the service agreement before moving into the legal aspects of the agreement. 

28. Inadequate planning concerning information systems and interfacing with the service provider.


29. Insufficient technology development before implementation.


30. Not training the provider on critical elements of the company product line or service expectations.   


31. Not considering the full impact of an outsourcing agreement on a company’s financial condition.


32. Lack of internal communication. 


33. Lack of incentives for provider continuous improvement.


34. Not establishing multiple touch points between the company and the provider. 


35. Lack of a contingency plan for major disruptions at the service provider. 


36. Not putting a full communication plan into effect including escalation processes, regularly scheduled meetings, review periods, and employee communication. 


37. Doing a poor job managing expectations around the “go-live.”


38. Expecting too much from a provider in the early months after “go-live.”


39. Neglecting to “flex” the outsource relationship as outsource requirements evolve.


40. Lack of a formal “lessons learned” roundtable on outsourcing in general and, specifically, established outsourcing relationship.

 


We think this list holds up very well, but would welcome your improvements and additions.

What's your opinion of the list of outsourcing risks and mistakes? What would you add? Let us know your thought at the Feedback button below.

 
     
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Feedback
2010-03-17

5 of your list of 40 touch on what I view as the most important factors:
 

 

10. Lack of risk analysis and risk assessment planning.

 
This is perhaps the most important aspect of evaluating potential outsourced suppliers. The key to being able to perform a comprehensive risk assessment of a supplier includes having the right individuals, with the right skill sets, who are adequately knowledgeable of the specific type of business the supplier is in, in order to identify and investigate potential areas of risk where the supplier may pose a real potential for failing to meet your requirements.
 
That brings us to the next 2 risks factors on your list: 

 

11. Not including enough resources to effectively manage the vendor selection process.

It amazes me that companies who don`t have enough resources, don`t outsource the vendor selection process!

  

 

12. Not having the proper internal skill set to effectively manage the selection process. 

 

If your company doesn`t have the proper internal skill set to effectively manage the selection process, then outsource the vendor selection process to people who specialize in vendor selection!

 

16. Poorly developed and documented service or product specifications.

 

Company`s product and service specifications often don`t have adequately detailed information for controlling all the aspects of manufacturing or supplying products and services that satisfy all their requirements. This is especially the case when the product or service is outside of the area of the technical expertise of the customer company`s staff resources. This is an area where utilizing an outsourced expert in the manufacturing of the product or service can help create the manufacturing or service specifications.  

18. Not doing business and financial due diligence on potential providers. 

 

The fundamental decision to outsource a commodity or service should be based on the results of a vendor`s technical capability assessment and risk assessment. This is far beyond the scope of most business and financial due diligence. No amount of business or financial analysis can identify technical issues that could cause a supplier to fail to deliver, and worse yet jeopardize a company`s ability to recover from an outsourcing decision that was based on business and financial reviews that didn`t assess the real technical capabilities and risks associated with a specific supplier.
 
It amazes me that companies will choose to outsource the manufacturing of a part or component that is outside their "core-competency", without ever getting an expert in that part or component manufacturing to assess the supplier`s technical capabilities and investigate the real world risks that that supplier may indeed fail to deliver.
 
If you outsource something without carefully evaluating the risks associated with having someone else manufacture your parts or supply services, you can almost ensure that you`ll get something less that what you need, have specified, or want.
 
Want to outsource? Then hire an experienced outsourcing supplier management specialist with expertise in the specific commodity or service to investigate potential outsource suppliers and evaluate the real world risks associated with having them manufacture your products or provide key services.
 
David "Mac" McCracken, Principal
International Supplier Quality Consultants

     
 
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Keywords
Outsourcing/offshoring   Procurement/Supplier Management   Outsourcing/offshoring   Procurement/Supplier Management


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